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Corkills Abarth

Author Topic: Another 500 Bulbs Thread  (Read 1184 times)

Joe

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Another 500 Bulbs Thread
« on: June 02, 2009, 02:01:23 PM »
Right. I did promise that when I changed my bulbs I'd post a sort of how-to guide thingy.

I have changed my bulbs and have spent the best part of this morning doing so. I did one side at a time. The driver's side took 30 minutes for 3 bulbs and the passenger side took about 5 minutes for 3 bulbs. This is due mainly to the fact that I had no idea what I was doing to begin with, and there is an annoying black wiring tube thing in the way on the driver's side. I'd advise doing this side first because if you can do the main beam and drl on this side then you'll be able to do the rest easily.


You need:

-Some replacement bulbs. (I have changed dipped, mains and DRLs) The bulbs required can be found here.

-Something to raise one side of the car slightly. A curb would suffice, but I opted for a few bits of kitchen cabinet because I didn't fancy sitting in the road. There's no need to jack the car, you just need to raise the car slightly on one side to allow easier access to the hatch in the wheelarch on the oppostie side of the car. Those of you with 16" wheels may not have to do this.




You also need:

-Small(ish) hands.

-Patience. Lots of it.


Okay, starting with the driver's side. I tried this with the wheel turned in and out. Turned in was easier. Just.

Remove the access panel in the front of the wheel arch and you should be greeted with this view.




Peer in further and you'll see the round circular rubber cover over the bulbs. Remove this.




Now the tricky part. This is not easy. Start with the main beam. Housed in the same lighting pod as the DRL. The main beam is at the bottom. To remove this you need to feel around for two springy metal clips holding the bulb in place. To unclip these, lift them from the bottom and out to the side. There is one on each side of the bulb. This is the hardest part, because after you've spent 4 years unclipping them you need to wriggle the bulb free, but by doing so, the clips spring back into place. Keep with it, and there should be enough wiring to bring the bulb into the wheelarch to change.

There is no way to actually see what you're doing. It's a case of feeling your way around until you think you've got it.

Replace the bulb and clip back into place with the metal springy things. The bulb can only go into the bulb housing one way, so take note of which way the one you removed was facing.

Next up the DRL. This is easier to remove as it simply requires twisting clockwise (when looking at the bulb from the front) about 90degrees if I remember correctly. It should then pull out into the wheelarch, making it easier to change.




Replace the bulb, and twist back into position. Check they're working, then replace the rubber cap and plastic panel in the wheelarch. Job done.

Access on the passenger side seemed much easier.


The dipped beams are simple really. Pop the hood and have a look for the rubber caps, they're the same as the others. Remove this and you should see the back end of the bulb quite easily.




These require you to squeeze a clip at the back of the bulb and then the bulb should be released. Replace the bulb. Pop back into place. They can be a bit fiddly to replace as the wiring is quite short, but they're easier than the main beams.


That's it really. Check they're all working and wait 'til it's dark and try them out.
Hope this helps  :-\

It is possible at the end of the day. I did it for god's sake.

           
Le Mans 2012... 31 days to go!

frytol

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Re: Another 500 Bulbs Thread
« Reply #1 on: June 02, 2009, 02:07:43 PM »
Wouldn't it be easier if you jacked the car and remove the wheel? :)

Chris555

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Re: Another 500 Bulbs Thread
« Reply #2 on: June 02, 2009, 02:07:54 PM »
Very good write up and pictures there Joe.  :thumb: Who's mains and dips did you get? I know atm there doesn't seem to be any choice with the DRLs

3 things spring to mind

1) That looks like a complete pain but at least you can change them unlike some manufacturers

2) Really glad I got someone else to do it

3) You haven't washed your car already  ;D
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Joe

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Re: Another 500 Bulbs Thread
« Reply #3 on: June 02, 2009, 02:10:07 PM »
Wouldn't it be easier if you jacked the car and remove the wheel? :)

In theory. I don't have a trolley jack though. Or a flat drive. So in my case, no.
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Joe

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Re: Another 500 Bulbs Thread
« Reply #4 on: June 02, 2009, 02:12:06 PM »
Very good write up and pictures there Joe.  :thumb: Who's mains and dips did you get? I know atm there doesn't seem to be any choice with the DRLs

3 things spring to mind

1) That looks like a complete pain but at least you can change them unlike some manufacturers

2) Really glad I got someone else to do it

3) You haven't washed your car already  ;D


I got the same bulbs that Alex Gregory went for (cheers Alex) and they look great. It's not actually that hard to do. Just requires patience.

The car will not be cleaned until Saturday for Stanford. Going up to the Lakes tomorrow!  ;D
Le Mans 2012... 31 days to go!

LMP72K

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Re: Another 500 Bulbs Thread
« Reply #5 on: June 02, 2009, 02:51:37 PM »
Great thread Joe!  :thumb:  Might have to borrow your small hands at some stage when I do mine -- got the bulbs already and have a trolley jack  ;)

Did the BMC air filter this morning -- go me!  ;D

Enjoy the Lakes matey and take lots of pics!!

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Chris555

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Re: Another 500 Bulbs Thread
« Reply #6 on: June 02, 2009, 03:08:19 PM »

Did the BMC air filter this morning -- go me!  ;D

The bolts were much longer than I expected, kept thinking there was something wrong, I'm such a mechanical numpty.

B.O.T

I would have done them myself Joe but you know what a thundering great lummox I am, no way I could get my hands in there, even if I could I'd prob just smash the bulbs  :-[
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MarkS2s

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Re: Another 500 Bulbs Thread
« Reply #7 on: June 02, 2009, 07:00:10 PM »
Great thread Joe, thanks for the write up. Have you taken any night pics of yours yet as would be good to see.
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nowthen

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Re: Another 500 Bulbs Thread
« Reply #8 on: June 02, 2009, 10:27:40 PM »
Joe - want a job?  Your process reengineering/ procedural detail/tuition skills are acute!  Great post.
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alberto

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Re: Another 500 Bulbs Thread
« Reply #9 on: June 02, 2009, 10:33:16 PM »
did you fix the kitchen?
A 500 L E owner

nowthen

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Re: Another 500 Bulbs Thread
« Reply #10 on: June 02, 2009, 10:43:57 PM »
yeah, right...hold that job offer
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needsmust

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Re: Another 500 Bulbs Thread
« Reply #11 on: June 03, 2009, 10:26:17 PM »
Good guide.  Think I'll wait until mine blow.  My hands can afford to be 7mm larger.

195/45 16" diameter 582mm
205/40 17" diameter 596mm
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Joe

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Re: Another 500 Bulbs Thread
« Reply #12 on: June 03, 2009, 10:31:15 PM »
Great thread Joe, thanks for the write up. Have you taken any night pics of yours yet as would be good to see.

Good point. I've been meaning to do this. Will report back in ten mins.

Joe - want a job?  Your process reengineering/ procedural detail/tuition skills are acute!  Great post.

If it involves fiddling with cars and taking crap pictures then yes.

did you fix the kitchen?

My dad's systematically destroying the kitchen. I'm keeping out of it.
Le Mans 2012... 31 days to go!

LMP72K

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Re: Another 500 Bulbs Thread
« Reply #13 on: June 04, 2009, 07:50:13 PM »
Hey Joe -- I have a suggestion, how about a pic of 2 cars side by side -- yours plus another A500 that hasn't had the lights modded -- then you could take pics and see the "before" and "after" versions  :thumb:  If it was dark enough, you could do shots the other way showing how the lights illuminate the road...

If you can't find another A500 to use, will gladly volunteer mine and I'm only over the hill  ;D
Bossa Nova White A500 -- Woooooooo Hooooooooo! It's Fab! :lala: :lala: :lala:

Joe

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Re: Another 500 Bulbs Thread
« Reply #14 on: June 04, 2009, 08:14:40 PM »
Hey Joe -- I have a suggestion, how about a pic of 2 cars side by side -- yours plus another A500 that hasn't had the lights modded -- then you could take pics and see the "before" and "after" versions  :thumb:  If it was dark enough, you could do shots the other way showing how the lights illuminate the road...

If you can't find another A500 to use, will gladly volunteer mine and I'm only over the hill  ;D

Good idea. I took some pics last night. It was freezing outside though, so I was shaking like a sh*tting dog. Came out blurry and you couldn't see how bright they were really. A comparison shot would be an idea. PM me and we'll go for a blast. Was over your way this afternoon. Surprised you didn't hear the popping exhaust!!  ;D
Le Mans 2012... 31 days to go!